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Regular maintenance and repair of major components
Published in:2016-11-04 15:20:02 Share to:

Regular maintenance and repair of major components

Advantage of this unit is less routine maintenance work, but keep compressor is working properly, reliable, long run working life, must develop a detailed maintenance plan, execute fixed-man operation, regular maintenance, periodic inspection and maintenance, to keep the compressor clean, no oil, no dirt. The main components Perform maintenance following table.②

Periodic maintenance table
Item Content
Check or replace the cycle (h) h
Remarks
500 1000 2000 2500 4000
Air filter cartridge
Remove surface dust and impurities
*
   
 
 
The amount of visible dust circumstances extend or shorten working conditions
Replacement filter
     
*
 
Intake valve piston seal
Check or replace seals
       
*
 
Compressor lubricants
?
Adequacy
*
       
 
Replaced with new oil
     
*
 
Super oil 8000h
Oil filter
Replacement parts
     
*
 
 
Oil separator
Replacement parts
     
*
 
 
Minimum pressure valve
Check the opening pressure
       
*
Clean
Cooler dust
Remove dust from the cooling surface
   
*
   
 
Safety valve
Check whether the action sensitive
       
*
 
Oil drain valve
Emissions moisture, dirt
*
       
 
Drive belt
Check the tightness (see Figure 17)
   
*
   
Replacing advance according to the degree of wear
Check for wear
       
*
Electric motor
Motor grease filling
       
*
By motor maintenance manual

 

Note:
A. Must be determined according to the table when the repair and replacement of various components : a compressor pressure within the system have been released , has been separated from the other pressure source , switch on the main circuit has been disconnected , and has been allowed to make closing security identity .
B. Compressor cooling lubricant replacement time depends on the environment , whether acid gas humidity , dust and air.
B. . a cooling oil using ordinary machines : the new compressor after the first 500 hours of operation to be replaced with new oil , after the normal oil change every 2,500 hours or replaced once a year.
B. . b super- cooling oil using a machine : replace every 8000 hours or once every two years . Non- continuous operation of the air compressor should be timely oil changes. Compressor oil change should be archived once every 2 years.
C. Oil filter must be replaced at the first boot after 500 hours , the second time after 1000 hours replacement, replacement of normal time after the press every 2,500 hours.
D. Repair and replacement of the air filter or intake valve , remember to prevent any debris falling into the head, will host the entrance closed during operation. After the operation , the host to the direction of rotation by hand the number of rotations to ensure that no obstacles, to boot .
E. 3000-4000 hours running around in the machine should be checked every belt tightness , if the belt is loose side shall adjusting nut until the belt tensioner and spring work so far ; in order to protect the belt , the entire process must prevent the belt due to oil pollution scrapped .

 

F. Every time oil change , must also replace the oil filter .